PCD Shape Dies
Custom shape dies for square, rectangular, oval, hexagonal and customer-defined wire profiles.
PCD Shape DiesYongyi Wire Drawing Dies
Bunching, Stranding and Compacting Dies
Custom dies for guiding, bunching, stranding and compacting conductors on wire and cable production lines.
Product Overview
Conductor Geometry, Compaction and Surface Protection
MaterialDiamond, PCD and tungsten carbide options
Primary applicationsCable, bunching and stranding lines
- Custom conductor and compacting profiles
- Geometry matched to cable construction
- Repolishing, recutting and profile correction
Specifications
Available specifications
Key product ranges and technical data used for product selection, process confirmation and quotation planning.
Set type
Precision multi-wire die sets, bunching dies and stranding tooling
Custom hole-size capability
0.10-35.00 mm (0.00394-1.378 in)
Machine fit
High-speed multi-wire drawing, bunching and stranding lines
Data to confirm
Mechanical elongation, pass sequence, target wire size, wire material and line conditions
Design goals
Help reduce wire breaks, pulley wear and die-change frequency while improving product consistency
Bunching and stranding dies are matched to line speed, mechanical elongation, wire material and cable construction.
Application Range
Typical wire and process applications
Tool geometry is reviewed against strand count, lay construction, individual wire diameter, required compaction and line speed. The aim is to control conductor profile while limiting scratching, particle generation, wire breaks and unnecessary die wear.
Typical applications
- Bunching and stranding lines
- Conductor compacting and profile control
- Multi-wire drawing and cable-production tooling sets
Selection Guidance
Specifying bunching, stranding and compacting dies
Provide strand count, individual wire diameter, cable construction, target conductor geometry and required compaction. These dies guide or compact an assembled conductor and serve a different process from a single-wire drawing or cable insulation extrusion die.
Related Products
Related dies and tooling
Extrusion Tips and Dies
Matched extrusion tips and dies made to drawing for wire and cable insulation and jacketing lines.
Extrusion Tips and Dies
Elongation Sets
Matched drawing die sequences prepared to the required pass schedule for special wire processes and production trials.
Elongation SetsWhat to Include in Your Tooling Enquiry
Send your drawing or specification so tooling can be reviewed against your production conditions.
- Tooling type, wire material, inlet size and target finished size.
- Bore or profile drawing, casing dimensions and required quantity.
- Drawing or extrusion process, lubrication conditions and any surface-quality or wear issue.
- Tolerances to confirm, inspection-report requirements and any repair or recutting request.